Plasma Surface Treatment
AP-3 Series Plasma Surface Treatment Machine
Description
The AP-3 Series are advanced atmospheric pressure plasma surface treatment machines that are equipped with servo motors and high speed ball screw linear actuators for accuracy. The standard machine AP-3P is equipped with a single nozzle situated above the substrate to plasma treat, clean and activate surfaces from the top side only. The AP-3DP utilizes dual plasma nozzles top and bottom (single nozzle above and single nozzle below substrate) synchronized for simultaneous treatment or operate each nozzle independently for maximized productivity.
Plasma Treatment removes static electricity and contaminants such as fine dust, oil, grease, microbial organisms, and both organic/inorganic compounds while also providing surface modification which facilitates adhesion of various coatings and/or adhesive materials. Additionally, plasma treatment promotes the flow of coatings for thin film coating without other mechanical or chemical treatments required.
Features & Benefits of Atmospheric Plasma Treatment
- Inline Plasma Treatment: completely automated high production atmospheric plasma treatment processing
- Atmospheric Pressure Plasma: generate plasma solely using compressed air without the need for carrier gases
- Multi-functional: system can be used as standalone or placed inline with upstream or downstream operation processes
- Environmentally Friendly: zero chemicals are used and no harmful substances are produced
- Cleaning: remove fine dust, oil, grease, organic, inorganic and microbial contaminants
- Activation: Increase surface energy to promote wetting and adhesion
AP-3 Series Advanced Atmospheric Plasma Treatment Machines
| Plasma Processing | |
|---|---|
| Effective Work Area | L 450 x W 450 (L = 17.72” W = 17.72”) |
| Clearance Height | 3 - 15 mm (0.12" - 0.59") |
| RF Power | 500 W/1000 W/ 300 - 620 W |
| RF Frequency | 20 - 25 kHz |
| Nitrogen Generator | Optional |
| Transmission System | |
| Process Flow | L to R (Standard); R to L (Optional) |
| Conveyor Type | Chain |
| Conveyor Height | 900 ± 20 mm (35.43” ± 0.79”) |
| Conveyor Speed (XY) | 2 - 13 m/min |
| Conveyor Width Adjustment | Manual |
| XYZ Axes Configuration | |
| Motor | Servo + Ball Screw Linear Actuator |
| Spray Nozzle | (AP-3P) Single plasma nozzle above (AP-3DP) Dual plasma nozzles - single above and single below |
| Max. Movement Speed | 800mm/s |
| Working Speed | 50 -100m m /s( Typical) |
| Effective Operating Height | 3-1 S mm (0.12" - 0.59") |
| Repeated Accuracy | ± 0.2 mm(± 0.007") |
| Facility | |
| Standard footprint | L 900 x W 1300 x H 1627 mm (L 35.43” x W 51.18” x H 64.06”) |
| Weight | AP-3P: 530 kg (1168 lb) |
| Air source | 0.4 Mpa |
| Extraction | 5 m3/min |
| Input power | AC 220 V 50/ 60 Hz 1P |
| Interface | |
| Controller | PLC with touch screen control |
| Software | Anda UI & Windows OS |
| Programming | File transfer, On-line vision programming with keyboard/mouse |
| Communication Protocols | SMEMA & IPC-CFX |
Rotary Nozzle Plasma Surface Treatment
Spear-Tip Plasma Surface Treatment
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