CONFORMAL COATING SYSTEMS

iCoat-3 Series

iCoat-3 Automated Selective Conformal Coating Machine

Description


The iCoat-3 has a running accuracy of 0.04mm (40 µm) and is designed to strike a balance between cost and performance. This selective conformal coating machine comes with a single head, 2 nozzle structure (spray and dispense) with 3 axes servo control (X,Y,Z).

Capable of dual or quad valve configurations in a variety of different nozzle arrangements making it adaptable to meet production needs. Suitable for panelized or palletized printed circuit boards (PCBs), high throughput requirements, process flexibility and large area coating applications. These features enhance the iCoat-3’s performance while providing the lowest cost of ownership.

Standard Features


  • Running accuracy 0.04mm (40 µm)
  • Includes 2 valves in the standard machine
  • Gantry Axis: (X,Y,Z) 3 axes movement
  • Integral steel structure smooth motion platform
  • IPC+ motion control card, Windows OS
  • Programming adaptive with manual learning
  • Failure light tower, alarm and menu display
  • LCD monitors, keyboard and mouse (height adjustable)
  • Auto dipping and purging waste collection system
  • SMEMA interface communication
  • LED UV lamps for inspection
  • PCB clamping system
  • ESD grounding point
  • Exhaust Port
  • CE certified

Optional Features


  • Heavy duty conveyor
  • Dual lane conveyor system
  • 2 stage conveyor
  • CCD vision camera
  • Simultaneous nozzle coating
  • Material level detection
  • Pallet return conveyor (underneath)
  • Barcode or 2D code scanning system
  • Material tank : 1 gal / 3 gal/ 5 gal/ 10 gal
  • UPS and voltage stabilizer

iCoat-3 Selective Conformal Coating System


Board Handling
Work Area (Standard)X 450 × Y 450 × Z 100 mm
(X 17.71" × Y 17.71" × Z 3.93")
Work Area (Optional)X 480 × Y 480 × Z 100 mm
(X 22.83" × Y 22.83" × Z 3.93")
Maximum Components Height± 90 mm (± 3.54") from PCB
PCB Edge Clearance≥ 5 mm (≥ 0.19")
Single Spray Width2 – 30 mm (0.078" – 1.18")
Maximum Conveyor Width460 mm (18.11")
Minimum Conveyor Width50 mm (1.95")
Transmission System
Process FlowL to R (Standard),
R to L (Optional)
Motor PowerDC 24 V 69 W × 2
Conveyor Speed (XY)2 – 13 m/min (6.5 – 43 ft/min)
Conveyor Height900 ± 20 mm
(35.43" ± 0.79")
Conveyor Width AdjustmentAutomatic (motorized)
Operation Configuration
Valve Configuration (Standard)Dual valves fixed
Valve Configurations (Optional)Dual valves adjustable, Quad valves (fixed or adjustable)
Maximum Speed800 mm/s
Repeatability± 0.04 mm (40 µm) (± 0.0014")
Facility
FootprintL 900 x W 1300 x H 1675 mm
(L 35.43" x W 51.18" x H 65.94")
Weight530 kg
Air Supply0.4 MPa
Exhaust Requirement3 m³/min (100 CFM)
PowerAC 220 V 50/60 Hz
Rated Power2.4 kW
Interface
Controller4 axes coordinated motion controller
(ASIC microcomputer)
SoftwareAnda iCoat UI & Windows OS
ProgrammingFile transfer, Onboard keyboard/mouse
Communication ProtocolsSMEMA & IPC-CFX