CONFORMAL COATING SYSTEMS

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iCoat-5 Automated High Precision Selective Conformal Coating Machine

iCoat5 Five Axes Selective Conformal Coating Machine

iCoat-5 Series


Selective Conformal Coating Machine

ANDA’s iCoat-5 is a high-speed precision selective conformal coating machine that’s designed to deliver the highest quality in accuracy and precision for automated batch or in-line conformal coating processes. Ideal for automating high volume/throughput or high mix low volume (HMLV) coating processes. Suitable for panelized or palletized printed circuit board assemblies (PCBAs) and large area coating applications.

  • Running accuracy of ± 0.02 mm (20 µm) (± 0.0007ʺ)
  • Five axes of movement (X,Y,Z,U rotation) and 35° tilt
  • Single head turret design supporting up to three selective conformal coating valves that can be arranged in a variety of different nozzle configurations

Standard Features


  • Running accuracy ± 0.02 mm (20 µm)
  • Gantry axes: (X,Y,Z,U rotation) + 35° tilt
  • Gantry: servo motors, ball screw drive
  • Steel structure smooth motion platform
  • Stainless steel interior
  • Hatch door with observation window
  • Adjustable height pivoting computer arm
  • Fluorescent inspection lighting (UV black light)
  • Auto dipping and purging waste collection
  • Programmable valve cleaning
  • Board presence sensors
  • Board clamping during coating
  • Unlimited program storage
  • USB communication ports
  • Light Tower Beacon

Optional Features


  • Valve and / or fluid heating
  • Dispense needle calibration sensor
  • Inline material metering
  • Laser film fan spray width control monitoring
  • Material changeover (manual)
  • Material level detection (low fluid level scale)
  • Material tank AMSE certified: 1 / 3 / 5 / 10 gal
  • Barcode program selection, 1D or 2D
  • CCD vision programming camera w/ auto coating UV light spot inspection
  • Fiducial find camera
  • Non-contact laser height sensor
  • Heavy duty conveyor 10 kg (22 lbs) max weight
  • Dual lane conveyor
  • Multi-stage or multi-zone conveyor
  • Pre-queue board station
  • Return conveyor (underneath)

iCoat-5 Conformal Coating System Specifications


Motion System
GantryServo motors, ball screw drive
Gantry Axes(X,Y,Z,U rotation) + 35° tilt
X-Travel450 mm (Standard), 580 mm (Optional)
Y-Travel450 mm (Standard), 580 mm (Optional)
Z-Travel100 mm
XY Maximum Speed800 mm/sec
XY Acceleration0.8 g with smooth control
XYZ Repeatability± 0.02 mm (20 µm)
Board Handling
Standard Work AreaX 450 × Y 450 × Z 100 mm
(X 17.71" × Y 17.71" × Z 3.93")
Large Work Area (Optional)X 580 × Y 580 × Z 100 mm
(X 22.83" × Y 22.83" × Z 3.93")
Maximum Components Height± 90 mm (± 3.54") from PCB
PCB Edge Clearance≥ 5 mm (≥ 0.19")
Minimum Conveyor Width50 mm (1.95")
Max Standard Conveyor Width450 mm (18.11")
Max Large Conveyor Width (Optional)580 mm (22.83")
Process Flow (bidirectional)L to R (Standard), R to L (Optional)
Chain Conveyor Weight Limit4 kg (9 lbs) [Standard], 10 kg (22 lbs) [Optional]
Conveyor Motor PowerDC 24 V 69 W × 2
Conveyor Speed (XY)0.5 – 5 m/min (1.6 – 16.4 ft/min)
Conveyor Height900 ± 20 mm
(35.43" ± 0.79")
Conveyor Width AdjustmentAutomatic (motorized)
Operation Configuration
Valve Configuration (Standard)Dual valves w/ tilt 35°
Valve Configurations (Optional)Triple valves, Quad valves (front two valves w/ tilt 35° & rear valve(s) fixed)
Dispense Valve Widths0.2 – 2 mm (0.0078" – 0.078")
Spray Valve Widths1.6 – 30 mm (0.06" – 1.2")
Maximum Speed800 mm/s
Repeatability± 0.02 mm (20 µm) (± 0.0007")
Rotation360° (± 180°)
Tilt35°
Facility
FootprintL 900 x W 1300 x H 1675 mm
(L 35.43" x W 51.18" x H 65.94")
Weight570 kg (1257 lbs)
Air supply (dry, unlubricated air)0.4 MPa (60 psi, 4 Bar)
Exhaust Requirement15 m³/min (500 CFM)
PowerAC 220 V 50/60 Hz
Rated Power2.4 kW
Standards ComplianceSMEMA, IPC-CFX, CE
Interface
ComputerPC + KMM
SoftwareAnda iCoat UI
OSWindows 10
ProgrammingFile transfer, Onboard keyboard/mouse

Valve Configurations