CONFORMAL COATING SYSTEMS

iCoat-5 Series

iCoat-5 Automated High Precision Selective Conformal Coating Machine

Description


The iCoat-5 is a high precision conformal coating machine with running accuracy of 0.02mm. The iCoat-5 Series comes with a single head turret design for two or three selective conformal coating nozzle arrangements and includes five axes of movement (X,Y,Z,U rotation) and 35° tilt. The quad valves, dual head simultaneous coating arrangement is available by request.

Suitable for panelized or palletized printed circuit boards (PCBs), high throughput requirements, process flexibility and large area coating applications where accuracy and precision are essential.

Standard Features


  • Running Accuracy 0.02mm
  • Gantry Axis: (X,Y,Z,U rotation) + 35° tilt (5 axes movement)
  • Servo motor, ball screw drive
  • Includes 2 valves in the standard machine
  • Integral steel structure smooth motion platform
  • IPC+ motion control card, Windows OS
  • Programming adaptive with manual learning
  • Failure light tower, alarm and menu display
  • LCD monitors, keyboard and mouse (height adjustable)
  • Auto dipping and purging waste collection system
  • SMEMA interface communication
  • LED UV lamps for inspection
  • PCB clamping system
  • UPS and voltage stabilizer
  • ESD grounding point
  • Exhaust Port
  • CE certified

Optional Features


  • Nozzles tilt 35º with 360º rotation
  • Heavy duty 2 stage conveyor
  • CCD vision camera
  • Material level detection
  • Pallet return conveyor (underneath)
  • Barcode or 2D code scanning system
  • Material tank : 1 gal / 3 gal / 5 gal / 10 gal

iCoat-5 High Precision Selective Conformal Coating System


Board Handling
Work Area (Standard) X 450 × Y 450 × Z 100 mm (X 17.71" × Y 17.71" × Z 3.93")
Work Area (Optional) X 480 × Y 480 × Z 100 mm (X 22.83" × Y 22.83" × Z 3.93")
Maximum Components Height ± 90 mm (± 3.54") from PCB
PCB Edge Clearance ≥ 5 mm (≥ 0.19")
Single Spray Width 2 – 30 mm (0.078" – 1.18")
Maximum Conveyor Width 460 mm (18.11")
Minimum Conveyor Width 50 mm (1.95")
Transmission System
Process Flow L to R (Standard), R to L (Optional)
Motor Power DC 24 V 69 W × 2
Conveyor Speed (XY) 2 – 13 m/min (6.5 – 43 ft/min)
Conveyor Height 900 ± 20 mm (35.43" ± 0.79")
Conveyor Width Adjustment Automatic (motorized)
Operation Configuration
Valve Configuration (Standard) Dual valves w/ tilt 35°
Valve Configurations (Optional) Triple valves, Quad valves w/ front valves tilt 35° & rear valve(s) fixed
Maximum Speed 800 mm/s
Repeatability ± 0.02 mm (20 µm) (± 0.0007")
Rotation ± 180° (Optional)
Facility
Footprint L 900 x W 1300 x H 1675 mm (L 35.43" x W 51.18" x H 65.94")
Weight 570 kg
Air Supply 0.4 MPa
Exhaust Requirement 3 m³/min (100 CFM)
Power AC 220 V 50/60 Hz
Rated Power 2.4 kW
Interface
Controller 4 axes coordinated motion controler (ASIC microcomputer)
Software Anda iCoat UI & Windows OS
Programming File transfer, Onboard keyboard/mouse
Communication Protocols SMEMA & IPC-CFX