Thin Film Conformal Coating
iCoat-6 Thin Film Conformal Coating Machine
with Closed Loop Fluid Heating
iCoat-6 Series
Thin Film Conformal Coating Machine
ANDA’s iCoat-6 is a XYZ gantry system designed specifically for thin film coating applications. This specialized coating system produces exceptional edge definition results without the overspray associated with atomized spray valves. Automatic recirculating closed loop fluid heating provides stable fluid pressure and constant temperature control to always ensure set fluid viscosity for maintaining the coating process, even during machine suspension.
- Automatic coating detection mounted over conveyor exit or x-axis for verifying coating results
- Laser film fan spray width control monitoring verifies thin film coating parameters
- Rotation fixed 90° using IC-100L thin film valve
- Standard dual valve configuration with fixed width
Standard Features
- Running accuracy ± 0.02 mm (20 µm)
- Gantry axes: X,Y,Z
- Gantry: servo motors, ball screw drive
- CCD vision programming camera w/ auto coating UV light spot inspection
- Closed loop material heating circulation
- Laser film fan spray width control monitoring
- Thin film pump feeding system
- Automatic low fluid pressure adjustment
- Material level detection (low fluid level scale)
- Material filtration
- Steel structure smooth motion platform
- Stainless steel interior
- Hatch door with observation window
- Adjustable height pivoting computer arm
- Fluorescent inspection lighting (UV black light)
- Auto dipping and purging waste collection
- Programmable valve cleaning
- Board presence sensors
- Board clamping during coating
- Unlimited program storage
- USB communication ports
- Light Tower Beacon
Optional Features
- Rotation fixed 90° using IC-100L thin film valve
- Valve and / heating
- Dispense needle calibration sensor
- Inline material metering
- Material changeover (manual)
- Material tank AMSE certified: 1 / 3 / 5 / 10 gal
- Barcode program selection, 1D or 2D
- Fiducial find camera
- Non-contact laser height sensor
- Heavy duty conveyor 10 kg (22 lbs) max weight
- Dual lane conveyor
- Multi-stage or multi-zone conveyor
- Pre-queue board station
- Return conveyor (underneath)
iCoat-6 Thin Film Conformal Coating System Specifications
Motion System | |
---|---|
Gantry | Servo motors, ball screw drive |
Gantry Axes | X,Y,Z |
X-Travel | 360 mm (Standard) |
Y-Travel | 450 mm (Standard) |
Z-Travel | 100 mm |
XY Maximum Speed | 800 mm/sec |
XY Acceleration | 0.8 g with smooth control |
XYZ Repeatability | ± 0.02 mm (20 µm) (± 0.0007") |
Board Handling | |
Work Area | X 360 × Y 450 × Z 100 mm (X 14.17" × Y 17.71" × Z 3.93") |
Maximum Components Height | ± 90 mm (± 3.54") from PCB |
PCB Edge Clearance | ≥ 5 mm (≥ 0.19") |
Minimum Conveyor Width | 50 mm (1.95") |
Max Standard Conveyor Width | 450 mm (18.11") |
Process Flow (bidirectional) | L to R (Standard), R to L (Optional) |
Chain Conveyor Weight Limit | 4 kg (9 lbs) [Standard], 10 kg (22 lbs) [Optional] |
Conveyor Motor Power | DC 24 V 69 W × 2 |
Conveyor Speed (XY) | 2 – 13 m/min (6.5 – 43 ft/min) |
Conveyor Height | 900 ± 20 mm (35.43" ± 0.79") |
Conveyor Width Adjustment | Automatic (motorized) |
Operation Configuration | |
Valve Configuration | Dual valves in a row (fixed width) |
Dispense Valve Widths | 0.2 – 2 mm (0.0078" – 0.078") |
Spray Valve Widths | 1.6 – 30 mm (0.06" – 1.2") |
Maximum Speed | 800 mm/s |
Repeatability | ± 0.02 mm (20 µm) (± 0.0007") |
Facility | |
Footprint | L 900 x W 1300 x H 1675 mm (L 35.43" x W 51.18" x H 65.94") |
Weight | 560 kg (1235 lbs) |
Air supply (dry, unlubricated air) | 0.4 MPa (60 psi, 4 Bar) |
Exhaust Requirement | 15 m³/min (500 CFM) |
Power | AC 220 V 50/60 Hz |
Rated Power | 2.4 kW |
Standards Compliance | SMEMA, IPC-CFX, CE |
Interface | |
Computer | PC + KMM |
Software | Anda iCoat UI |
OS | Windows 10 |
Programming | File transfer, Onboard keyboard/mouse |
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