Thin Film Conformal Coating
iCoat-6 Thin Film Conformal Coating Machine
with Closed Loop Fluid Heating
iCoat-6 Series
Thin Film Conformal Coating Machine
ANDA’s iCoat-6 is a XYZ gantry system designed specifically for thin film coating applications. This specialized coating system produces exceptional edge definition results without the overspray associated with atomized spray valves. Automatic recirculating closed loop fluid heating provides stable fluid pressure and constant temperature control to always ensure set fluid viscosity for maintaining the coating process, even during machine suspension.
- Automatic coating detection mounted over conveyor exit or x-axis for verifying coating results
- Laser width measurement control system for monitoring and verifying thin film spray width coating parameters
- 90-degree rotation of the thin film spray direction using the IC-100L thin film valve
- Standard valve configuration: Dual valves fixed width
Standard Features
- Running accuracy ± 0.02 mm (20 µm)
- Gantry axes: X,Y,Z
- Gantry: servo motors, ball screw drive
- Steel structure smooth motion platform
- Stainless steel interior
- Hatch door with observation window
- Adjustable height pivoting computer arm
- Dual valve coating system
- Closed loop material heating circulation
- Thin film pump feeding system
- Material filtration
- Fluorescent inspection lighting (UV black light)
- Auto dipping and purging waste collection
- Programmable valve cleaning
- Board presence sensors
- Board clamping during coating
- Unlimited coating program storage
- USB communication ports
- Light tower beacon
Optional Features
- 90-degree rotation of the thin film spray direction using IC-100L thin film valve
- Laser thin film width measurement control system
- Valve heating
- CCD camera for vision programming and fiducial recognition w/ UV black light
- Material tank AMSE certified: 1 / 3 / 5 / 10 gal
- Material level detection (low fluid level scale)
- Low pressure fluid automatic adjustment system
- Dispense needle calibration sensor
- Inline material metering
- Barcode, 2D, or QR code scanner
- Non-contact laser height sensor
- Heavy duty conveyor 10 kg (22 lbs) max weight
- Dual lane conveyor
- Multi-stage coating conveyor
- Pre-queue board station
- Return conveyor (underneath)
- MES integration
iCoat-6 Thin Film Conformal Coating System Specifications
| Motion System | |
|---|---|
| Gantry | Servo motors, ball screw drive |
| Gantry Axes | X,Y,Z |
| X-Travel | 460 mm (Standard), 610 mm (Optional) |
| Y-Travel | 460 mm (Standard), 610 mm (Optional) |
| Z-Travel | 100 mm |
| XY Maximum Speed | 800 mm/sec |
| XY Acceleration | 0.8 g with smooth control |
| XYZ Repeatability | ± 0.02 mm (20 µm) (± 0.0007") |
| Board Handling | |
| Standard Work Area | X 460 × Y 460 × Z 100 mm (X 18.11" × Y 18.11" × Z 3.93") |
| Large Work Area (Optional) | X 610 × Y 610 × Z 100 mm (X 24.02" × Y 24.02" × Z 3.93") |
| Maximum Components Height | ± 90 mm (± 3.54") from PCB |
| PCB Edge Clearance | ≥ 5 mm (≥ 0.19") |
| Minimum Conveyor Width | 50 mm (1.95") |
| Max Standard Conveyor Width | 460 mm (18.11") |
| Max Large Conveyor Width (Optional) | 610 mm (24.02") |
| Process Flow (bidirectional) | L to R (Standard), R to L (Optional) |
| Chain Conveyor Weight Limit | 4 kg (9 lbs) [Standard], 10 kg (22 lbs) [Optional] |
| Conveyor Motor Power | DC 24 V 69 W × 2 |
| Conveyor Speed (XY) | 2 – 13 m/min (6.5 – 43 ft/min) |
| Conveyor Height | 900 ± 20 mm (35.43" ± 0.79") |
| Conveyor Width Adjustment | Automatic (motorized) |
| Operation Configuration | |
| Valve Configuration | Dual valves in a row (fixed width) |
| Dispense Valve Widths | 0.2 – 2 mm (0.0078" – 0.078") |
| Spray Valve Widths | 1.6 – 30 mm (0.06" – 1.2") |
| Maximum Speed | 800 mm/s |
| Repeatability | ± 0.02 mm (20 µm) (± 0.0007") |
| Facility | |
| Footprint | L 900 x W 1300 x H 1675 mm (L 35.43" x W 51.18" x H 65.94") |
| Weight | 560 kg (1235 lbs) |
| Air supply (dry, unlubricated air) | 0.4 MPa (60 psi, 4 Bar) |
| Exhaust Requirement | 15 m³/min (500 CFM) |
| Power | AC 220 V 50/60 Hz |
| Rated Power | 2.4 kW |
| Standards Compliance | SMEMA, IPC-CFX, CE |
| Interface | |
| Computer | PC + KMM |
| Software | Anda iCoat UI |
| OS | Windows 10 |
| Programming | File transfer, Onboard keyboard/mouse |
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