Thin Film Conformal Coating

iCoat-6 Thin Film Conformal Coating Machine
with Closed Loop Fluid Heating

iCoat-6 Series

Thin Film Conformal Coating Machine

ANDA’s iCoat-6 is a XYZ gantry system designed specifically for thin film coating applications. This specialized coating system produces exceptional edge definition results without the overspray associated with atomized spray valves. Automatic recirculating closed loop fluid heating provides stable fluid pressure and constant temperature control to always ensure set fluid viscosity for maintaining the coating process, even during machine suspension.

Automatic coating detection mounted over conveyor exit or x-axis for verifying coating results
Laser width measurement control system for monitoring and verifying thin film spray width coating parameters
90-degree rotation of the thin film spray direction using the IC-100L thin film valve
Standard valve configuration: Dual valves fixed width

Standard Features

Running accuracy ± 0.02 mm (20 µm)
Gantry axes: X,Y,Z
Gantry: servo motors, ball screw drive
Steel structure smooth motion platform
Stainless steel interior
Hatch door with observation window
Adjustable height pivoting computer arm
Dual valve coating system
Closed loop material heating circulation
Thin film pump feeding system
Material filtration
Fluorescent inspection lighting (UV black light)
Auto dipping and purging waste collection
Programmable valve cleaning
Board presence sensors
Board clamping during coating
Unlimited coating program storage
USB communication ports
Light tower beacon

Optional Features

90-degree rotation of the thin film spray direction using IC-100L thin film valve
Laser thin film width measurement control system
Valve heating
CCD camera for vision programming and fiducial recognition w/ UV black light
Material tank AMSE certified: 1 / 3 / 5 / 10 gal
Material level detection (low fluid level scale)
Low pressure fluid automatic adjustment system
Dispense needle calibration sensor
Inline material metering
Barcode, 2D, or QR code scanner
Non-contact laser height sensor
Heavy duty conveyor 10 kg (22 lbs) max weight
Dual lane conveyor
Multi-stage coating conveyor
Pre-queue board station
Return conveyor (underneath)
MES integration

iCoat-6 Thin Film Conformal Coating System Specifications

Motion System
Gantry	Servo motors, ball screw drive
Gantry Axes	X,Y,Z
X-Travel	360 mm (Standard)
Y-Travel	450 mm (Standard)
Z-Travel	100 mm
XY Maximum Speed	800 mm/sec
XY Acceleration	0.8 g with smooth control
XYZ Repeatability	± 0.02 mm (20 µm) (± 0.0007")
Board Handling
Work Area	X 360 × Y 450 × Z 100 mm (X 14.17" × Y 17.71" × Z 3.93")
Maximum Components Height	± 90 mm (± 3.54") from PCB
PCB Edge Clearance	≥ 5 mm (≥ 0.19")
Minimum Conveyor Width	50 mm (1.95")
Max Standard Conveyor Width	450 mm (18.11")
Process Flow (bidirectional)	L to R (Standard), R to L (Optional)
Chain Conveyor Weight Limit	4 kg (9 lbs) [Standard], 10 kg (22 lbs) [Optional]
Conveyor Motor Power	DC 24 V 69 W × 2
Conveyor Speed (XY)	2 – 13 m/min (6.5 – 43 ft/min)
Conveyor Height	900 ± 20 mm (35.43" ± 0.79")
Conveyor Width Adjustment	Automatic (motorized)
Operation Configuration
Valve Configuration	Dual valves in a row (fixed width)
Dispense Valve Widths	0.2 – 2 mm (0.0078" – 0.078")
Spray Valve Widths	1.6 – 30 mm (0.06" – 1.2")
Maximum Speed	800 mm/s
Repeatability	± 0.02 mm (20 µm) (± 0.0007")
Facility
Footprint	L 900 x W 1300 x H 1675 mm (L 35.43" x W 51.18" x H 65.94")
Weight	560 kg (1235 lbs)
Air supply (dry, unlubricated air)	0.4 MPa (60 psi, 4 Bar)
Exhaust Requirement	15 m³/min (500 CFM)
Power	AC 220 V 50/60 Hz
Rated Power	2.4 kW
Standards Compliance	SMEMA, IPC-CFX, CE
Interface
Computer	PC + KMM
Software	Anda iCoat UI
OS	Windows 10
Programming	File transfer, Onboard keyboard/mouse