CONFORMAL COATING SYSTEMS
iCoat-5 Automated High Precision Selective Conformal Coating Machine
iCoat-5 Series
Selective Conformal Coating Machine
ANDA’s iCoat-5 is a high-speed precision selective conformal coating machine that’s designed to deliver the highest quality in accuracy and precision for automated batch or in-line conformal coating processes. Ideal for automating high volume/throughput or high mix low volume (HMLV) coating processes. Suitable for panelized or palletized printed circuit board assemblies (PCBAs) and large area coating applications.
- Running accuracy of ± 0.02 mm (20 µm) (± 0.0007ʺ)
- Five axes of movement (X,Y,Z,U rotation) and 35° tilt
- Single head turret design supporting up to three selective conformal coating valves that can be arranged in a variety of different nozzle configurations
Standard Features
- Running accuracy ± 0.02 mm (20 µm)
- Gantry axes: (X,Y,Z,U rotation) + 35° tilt
- Gantry: servo motors, ball screw drive
- Steel structure smooth motion platform
- Stainless steel interior
- Hatch door with observation window
- Adjustable height pivoting computer arm
- Fluorescent inspection lighting (UV black light)
- Auto dipping and purging waste collection
- Programmable valve cleaning
- Board presence sensors
- Board clamping during coating
- Unlimited program storage
- USB communication ports
- Light Tower Beacon
Optional Features
- Valve and / or fluid heating
- Dispense needle calibration sensor
- Inline material metering
- Laser film fan spray width control monitoring
- Material changeover (manual)
- Material level detection (low fluid level scale)
- Material tank AMSE certified: 1 / 3 / 5 / 10 gal
- Barcode program selection, 1D or 2D
- CCD vision programming camera w/ auto coating UV light spot inspection
- Fiducial find camera
- Non-contact laser height sensor
- Heavy duty conveyor 10 kg (22 lbs) max weight
- Dual lane conveyor
- Multi-stage or multi-zone conveyor
- Pre-queue board station
- Return conveyor (underneath)
iCoat-5 Conformal Coating System Specifications
| Motion System | |
|---|---|
| Gantry | Servo motors, ball screw drive |
| Gantry Axes | (X,Y,Z,U rotation) + 35° tilt |
| X-Travel | 450 mm (Standard), 580 mm (Optional) |
| Y-Travel | 450 mm (Standard), 580 mm (Optional) |
| Z-Travel | 100 mm |
| XY Maximum Speed | 800 mm/sec |
| XY Acceleration | 0.8 g with smooth control |
| XYZ Repeatability | ± 0.02 mm (20 µm) |
| Board Handling | |
| Standard Work Area | X 450 × Y 450 × Z 100 mm (X 17.71" × Y 17.71" × Z 3.93") |
| Large Work Area (Optional) | X 580 × Y 580 × Z 100 mm (X 22.83" × Y 22.83" × Z 3.93") |
| Maximum Components Height | ± 90 mm (± 3.54") from PCB |
| PCB Edge Clearance | ≥ 5 mm (≥ 0.19") |
| Minimum Conveyor Width | 50 mm (1.95") |
| Max Standard Conveyor Width | 450 mm (18.11") |
| Max Large Conveyor Width (Optional) | 580 mm (22.83") |
| Process Flow (bidirectional) | L to R (Standard), R to L (Optional) |
| Chain Conveyor Weight Limit | 4 kg (9 lbs) [Standard], 10 kg (22 lbs) [Optional] |
| Conveyor Motor Power | DC 24 V 69 W × 2 |
| Conveyor Speed (XY) | 0.5 – 5 m/min (1.6 – 16.4 ft/min) |
| Conveyor Height | 900 ± 20 mm (35.43" ± 0.79") |
| Conveyor Width Adjustment | Automatic (motorized) |
| Operation Configuration | |
| Valve Configuration (Standard) | Dual valves w/ tilt 35° |
| Valve Configurations (Optional) | Triple valves, Quad valves (front two valves w/ tilt 35° & rear valve(s) fixed) |
| Dispense Valve Widths | 0.2 – 2 mm (0.0078" – 0.078") |
| Spray Valve Widths | 1.6 – 30 mm (0.06" – 1.2") |
| Maximum Speed | 800 mm/s |
| Repeatability | ± 0.02 mm (20 µm) (± 0.0007") |
| Rotation | 360° (± 180°) |
| Tilt | 35° |
| Facility | |
| Footprint | L 900 x W 1300 x H 1675 mm (L 35.43" x W 51.18" x H 65.94") |
| Weight | 570 kg (1257 lbs) |
| Air supply (dry, unlubricated air) | 0.4 MPa (60 psi, 4 Bar) |
| Exhaust Requirement | 15 m³/min (500 CFM) |
| Power | AC 220 V 50/60 Hz |
| Rated Power | 2.4 kW |
| Standards Compliance | SMEMA, IPC-CFX, CE |
| Interface | |
| Computer | PC + KMM |
| Software | Anda iCoat UI |
| OS | Windows 10 |
| Programming | File transfer, Onboard keyboard/mouse |
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